Learn how the Coherent StarCut Tube, StarFiber laser-powered cutting tools helped NPX Medical achieve a competitive edge when it comes to stent manufacturing.
Fiber lasers don't require as much maintenance. It does not require the same attention as a CO2 laser-cutting machine in terms of mirror cleaning and bellows inspections. It doesn't require any maintenance, as long it has clean chiller water to cool off and its air filters are regularly changed.
The option to choose between 2D/3D laser cutting technology allows for the possibility of customizing and precise cutting parts in a wide range of shapes. These include tubes with square, rectangular, and round shapes, as well as profiles with varied open cross-sections (e.g. H, L. T, Ucross-sections). 3D technology is capable of cutting straight edges up to 45degrees. This flexibility makes it unnecessary to perform costly milling and drilling, punching, punching, or other sawing operations.
How can this be compensated? Traditionally, you'd touch your face with the sensor at the contact area. The tube will then be rotated and the other end of it touched. This gives the control a good idea of the tube's bend. This technique is precise and will ensure that all through-holes work for your application. The ability to deliver very tight tolerances is affected by every rotation of a tube.
StarFeed can be used as an automated loader/unloader to the StarCut Tube laser cutting machine. It comes in two sizes, S and L. The StarFeed allows you to fully automate dry and wet cutting for tubes of any diameter from 1-20mm. StarFeed L can store 48 tubes and allows processing of oval tubing. Its sensor-controlled gripping unit avoids damage. The result is a substantial increase in productivity.
StarCut Tube L 600 has a choice of three laser options: a fiber laser or a USP. StarCut Tube SL has the smallest footprint of any model on the market.
High cutting quality is one of the main characteristics of CO2 Lasers. Their primary application is in medium to high material thicknesses. The laser beam's cutting edges offer high throughburr and low scoring. This makes it possible to process the cut parts further without having to rework.
You can take a look at our StarCut Tube production area and lab to learn more about these multi-axis CNC machines for tubes, flat materials and medical devices like catheter shafts and hypotubes.
Learn how the Coherent StarCut Tube was used to cut stents and how StarFiber, a laser-powered cutting machine, helped NPX Medical.
Remember that checking for bends or bows in the tube using traditional methods can take five to seven seconds before cutting starts. The traditional method of touch sensing is not as accurate as it was. This means you must compromise productivity in order to achieve accuracy. Even though it may seem like a lifetime in the age fiber laser cutting technology, tube work isn't as easy as sheet metal.
Due to the high power needed to create a CO2 Laser, it is less efficient than a fiber-laser. Also, the large chillers that are required to make CO2 lasers work require more power. You are using less power due to the fiber laser's wall plug efficiency exceeding 40 percent. This means that you also use less of your floor space in high-demand areas.
Fabricators may think first of high speed cutting when thinking about fiber laser technology. It might be true that speed is relative when it involves tube cutting. It's about how long it takes to cut a tube to meet the specifications, not its actual speed.
Large diameter profiles and tubes can be made with the fiber solution. Tubes up O 14 inches (355 mm).3D cutting modeFiber Laser
Tubes, profiles and systems are everywhere. They're used for everything from mechanical engineering to system construction to furniture making. With the new possibilities that lasers present, designers are increasingly taking advantage of laser-cut tubes or profiles. This has led to a substantial increase in demand. TruLaser Tube machines are a complete solution for laser tube cutting.
Maximum material cutting thicknesses by 1000W fiber laser cutting machine: Carbon steel has a maximum thickness of 10mm; stainless steel has a maximum thickness of 5mm; aluminum plate has a maximum thickness of 3mm; and copper plate has a maximum thickness of 3mm.
A fiber laser cutting machine generates a laser beam using active optical fibers and transmits it to the machine's cutting head via a transport fiber. This extremely hot laser is condensed into a narrow beam and is used to cut through various metal thicknesses.
Laser tube cutting is a method and technique for cutting tubes, structural shapes, or channels. These items will be cut to the required length during the process. It can also make holes or designs in tubing. It is a precise cutting method. It can also be used on a variety of materials in a variety of shapes and sizes.